🟠 Product Overview – RELIANCE 803.32.00 Component Card (CCB Board)
The RELIANCE 803.32.00 Component Card (CCB Board) is a precision-engineered control card designed for industrial automation and process control systems. As a core module in RELIANCE distributed control platforms, this CCB board provides high-reliability digital and analog processing for complex manufacturing, energy, and infrastructure applications. Built to endure harsh industrial environments, it delivers stable operation, accurate signal management, and seamless integration with system controllers.
This module is designed to handle multiple I/O functions, including analog acquisition, digital processing, and communication with higher-level controllers. Its architecture ensures low-latency signal processing and deterministic operation, making it suitable for mission-critical applications where precision, redundancy, and uptime are essential.
⚙️ Technical Specifications
| Parameter | Description |
|---|---|
| Model Number | 803.32.00 |
| Manufacturer | RELIANCE Automation |
| Module Type | Component Control Card (CCB Board) |
| System Compatibility | RELIANCE Distributed Control Systems |
| Input Channels | 12 analog/digital input channels |
| Output Channels | 8 analog/digital output channels |
| Input Signal Range | 0–10 V, 4–20 mA, 24 V DC logic |
| Output Signal Range | 0–10 V, 4–20 mA, 24 V DC logic |
| Resolution | 16-bit ADC/DAC conversion |
| Accuracy | ±0.05% of full scale |
| Response Time | <10 ms typical |
| Power Supply | 24 V DC nominal |
| Current Consumption | 200 mA typical |
| Operating Temperature | 0°C to +60°C |
| Storage Temperature | –40°C to +85°C |
| Humidity Range | 5%–95% non-condensing |
| Isolation Voltage | 1500 V DC between channels and backplane |
| Diagnostics | LED status indicators, software monitoring |
| Dimensions (H × W × D) | 120 × 35 × 110 mm |
| Weight | Approx. 280 g |
| Mounting | Backplane rack mount |
| Certifications | CE, UL, IEC 61131-2 compliant |
| MTBF | 180,000 hours typical |
💡 Key Features
- High-Precision Control: Provides accurate analog and digital signal management for critical industrial processes.
- Robust Industrial Design: Engineered to withstand vibration, temperature fluctuations, and electrical interference.
- Integrated Diagnostics: Real-time LED and software indicators simplify monitoring and predictive maintenance.
- Deterministic Performance: Ensures low-latency processing for reliable process control.
- Flexible Integration: Compatible with multiple RELIANCE DCS platforms for easy system expansion.
- Hot-Swappable: Supports replacement or upgrades without process disruption.
- Wide Signal Range Support: Handles standard industrial analog and digital signals efficiently.
🧰 Installation and Maintenance
The 803.32.00 CCB board is installed into a RELIANCE backplane rack and connected to field devices via terminal blocks. Proper grounding and shielding are essential to maintain signal integrity.
Maintenance involves visual inspection of LED indicators, verification of wiring connections, and software-based diagnostics through the system interface. Firmware updates can be applied online without halting operations due to the board’s modular design. Predictive diagnostics reduce unplanned downtime and increase operational efficiency.
⚡ Applications
- Power Generation: Controls and monitors turbines, generators, and auxiliary systems.
- Oil & Gas: Manages valves, pumps, and safety interlocks in upstream and downstream operations.
- Chemical & Petrochemical Plants: Provides precise analog/digital control of reactors, mixers, and flow systems.
- Manufacturing & Automation: Supports assembly line automation, robotics, and high-speed process control.
- Water & Wastewater Treatment: Ensures reliable control and monitoring of pumps, valves, and sensors.
The board’s reliability, flexibility, and fast response make it essential for industrial processes where downtime is costly and precision is critical.
🌍 Industrial Insight
In modern smart manufacturing environments, high-performance control boards like the RELIANCE 803.32.00 CCB are integral for maintaining continuous process control, predictive maintenance, and real-time analytics. With the adoption of Industry 4.0 technologies, accurate and fast I/O management ensures operational efficiency, safety compliance, and energy optimization.
Modules such as this CCB board enable the implementation of digital twin models, remote diagnostics, and advanced control strategies. As industries increasingly prioritize resilience, safety, and sustainability, the RELIANCE 803.32.00 offers a robust foundation for mission-critical applications in diverse sectors worldwide.
🧿 Similar Recommended Models
| Model | Description | Compatibility | Hyperlink |
|---|---|---|---|
| 803.32.01 | Enhanced component card with expanded I/O | RELIANCE DCS Systems | https://www.dcsplcsystem.com/ |
| 803.33.00 | Redundant CCB board for critical applications | RELIANCE Platforms | https://www.dcsplcsystem.com/ |
| 803.34.00 | High-speed analog/digital I/O card | RELIANCE Control Systems | https://www.dcsplcsystem.com/ |
| 803.35.00 | Mixed I/O component card with diagnostics | RELIANCE DCS Modules | https://www.dcsplcsystem.com/ |
| 803.36.00 | Mission-critical redundant control card | RELIANCE Industrial Systems | https://www.dcsplcsystem.com/ |
⚡ Precision Control | 🧠 Intelligent Diagnostics | 🔒 Industrial Reliability | 🌍 Operational Continuity
The RELIANCE 803.32.00 Component Card (CCB Board) provides accurate analog and digital signal processing, robust diagnostics, and seamless integration, making it a cornerstone for mission-critical industrial automation and modern distributed control systems.
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