Caterpillar PowerWizard 1.0 – CAT POWER P/N 300-7649-02
Product Overview
The Caterpillar PowerWizard 1.0 is a power management and control system designed for Caterpillar generator sets and industrial power equipment. It provides real-time monitoring, protection, and control of electrical systems, ensuring optimal performance, reliability, and safety. PowerWizard 1.0 supports versions 1.0, 2.0, and 3.0, offering flexible configuration for small to large power systems.
Product Parameters
| Parameter | Description |
|---|---|
| Model | PowerWizard 1.0 |
| Caterpillar Part Number | 300-7649-02 |
| Versions Supported | 1.0, 2.0, 3.0 |
| Module Type | Power Management & Control System |
| Input Voltage | 24 VDC / 120–240 VAC (depending on system) |
| Output | Control signals to generator and auxiliary devices |
| Communication | CAN, Modbus, and proprietary Cat protocols |
| Operating Temperature | -20°C to +70°C |
| Mounting | Panel or console integration |
| Duty Cycle | Continuous industrial operation |
| Diagnostics | Real-time monitoring, alarm, and fault logging |
| Origin | USA |
Product Datasheet Summary
| Item | Specification |
|---|---|
| Monitoring | Generator voltage, current, frequency, power factor |
| Protection | Overcurrent, short-circuit, overload, and under/over-voltage |
| Control | Start/stop sequencing, load shedding, and synchronization |
| Display | Graphical user interface for real-time data and trends |
| Mechanical Design | Industrial-grade enclosure for generator panels |
| Software | Configurable via Cat PowerWizard software |
| Maintenance | Minimal maintenance; software updates supported |
Product Introduction
The Caterpillar PowerWizard 1.0 integrates monitoring, control, and protection functions into a single system for generator sets. It allows operators to view real-time electrical parameters, execute automated control strategies, and respond to system faults quickly. Versions 2.0 and 3.0 enhance connectivity and support larger or more complex installations.
Applications
- Diesel and gas generator sets
- Industrial and commercial power systems
- Backup power and standby generator installations
- Microgrid and distributed energy systems
- Remote monitoring and control of electrical networks
- Industrial plants, construction sites, and critical infrastructure
Operation & Usage Instructions
- Installation:
Mount the PowerWizard unit on a generator panel or control console. - Electrical Connection:
Connect power supply, communication interfaces, and control outputs to generator and auxiliary systems. - Configuration:
Configure monitoring parameters, alarm thresholds, and control sequences using PowerWizard software. - Operation:
The unit continuously monitors generator performance, executes control logic, and logs operational data. - Maintenance:
Periodically update firmware, check wiring and connectors, and review system logs for alarms or faults.
Technical Description
The PowerWizard 1.0 features advanced electronic control and monitoring circuits, enabling real-time measurement of voltage, current, frequency, and power factor. It provides protection logic for electrical faults, automated load management, and synchronization with other power sources. Designed for heavy-duty industrial environments, it offers rugged construction, reliable operation, and seamless integration with Caterpillar generator sets.
Recommended Caterpillar Power Management Systems
| No. | Model | Description |
|---|---|---|
| 1 | PowerWizard 1.0 | Power Management & Control System |
| 2 | PowerWizard 2.0 | Advanced Generator Control |
| 3 | PowerWizard 3.0 | Full-Feature Power Management |
| 4 | 300-7649-01 | Basic PowerWizard Module |
| 5 | 300-7650-01 | Digital Generator Controller |
| 6 | 300-7651-02 | Remote Monitoring Module |
| 7 | 300-7652-02 | Load Sharing Control Unit |
| 8 | 300-7653-03 | Automatic Transfer Switch Controller |
| 9 | 300-7654-03 | Engine-Generator Interface Module |
| 10 | 300-7655-03 | Data Logging Module |
| 11 | 300-7656-03 | Communication Interface Unit |
| 12 | 300-7657-03 | Multi-Generator Synchronization Module |
| 13 | 300-7658-04 | Safety Interlock Module |
| 14 | 300-7659-04 | Power Distribution Controller |
| 15 | 300-7660-04 | Microgrid Controller |
| 16 | 300-7661-04 | Analog/Digital I/O Expansion Unit |
| 17 | 300-7662-05 | Energy Management Module |
| 18 | 300-7663-05 | Industrial Automation Interface |
| 19 | 300-7664-05 | Remote Control Panel Unit |
| 20 | 300-7665-05 | Advanced Monitoring and Diagnostics Unit |
For sourcing, system integration, and technical support, visit:
👉 https://www.dcsplcsystem.com
★★★★★★★★★★★★★★★★★★★★★★★★★★★★★★★★★★★★★★★★★★★★★★★★★★★★★★★
One year warranty, special discount after sale
The company focuses on DCS, PLC, robot, large servo four systems
The main products are all kinds of module/card, controller, touch screen, servo drive
The company’s advantages: the supply of imported original products, professional production of accessories
Fast delivery time, complete supply, The seller has more than $1526000 worth of industrial control products inventory
We Can transport to the world!!!
——————————————————————————————————————
[service contact information]
Purchase and consultation hotline: +8613365909307 (Whatsapp/ Wechat)
E-mail: dcsplcsales@gmail.com
Contact Person: Simon
① 24-hour email reply (12 hours);
② For shipment to countries outside Asia, please contact the seller.


