ABB PFEA113-20 | Advanced Tension Electronics Module 3BSE028144R0020

The ABB PFEA113-20 (part number 3BSE028144R0020) is the most advanced version in the PFEA tension electronics family, designed for high-precision web tension measurement in sophisticated industrial processes. This module features built-in PROFIBUS-DP connectivity, allowing for seamless integration into digital control architectures. It is engineered to interface with ABB’s Pressductor® load cells, converting mechanical force into highly accurate electrical signals to maintain optimal tension during the production of paper, film, foil, or textiles.

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Technical Specifications and Datasheet

• Model Number: PFEA113-20
• Part Number: 3BSE028144R0020
• Product Type: Advanced Tension Electronics Module
• Communication: PROFIBUS-DP (V0) and Analog Outputs
• Input Channels: 2 (for connecting up to two load cells)
• Display: Multi-line Backlit LCD with Diagnostic Indicators
• Dimensions: 170 mm x 120 mm x 60 mm
• Weight: 0.85 kg
• Country of Origin: Sweden
• Power Supply: 24V DC (Nominal), 18–36V DC range
• Analog Outputs: 0–10V, 0/4–20mA (Insulated)
• Protection Rating: IP20

Application Areas

The PFEA113-20 is ideal for complex applications requiring high-speed digital feedback and remote configuration:

• High-Speed Printing: Ensuring precise color registration by maintaining constant substrate tension.
• Converting Lines: Coordinating tension across multiple sections of a coating or laminating machine.
• Steel and Metal Mills: Measuring strip tension in pickling lines and cold rolling mills.
• Advanced Packaging: Regulating delicate thin-film tension for medical and food packaging.
• Large Scale Papermaking: Handling high-load signals in wide-web paper machine presses and winders.

Product Usage Instructions

1. Mounting: The module is designed for DIN-rail mounting inside an electrical enclosure. Ensure it is placed away from high-voltage cables to minimize signal interference.
2. PROFIBUS Integration: Set the unique PROFIBUS station address using the on-screen menu. Import the corresponding GSD file into your PLC/DCS configuration tool (such as ABB Ability System 800xA or Siemens TIA Portal) to establish data exchange.
3. Sensor Wiring: Connect your Pressductor load cells using shielded, twisted-pair cables. Ensure the cable shields are grounded at the electronics end only to avoid ground loops.
4. Configuration and Calibration: Use the four-button interface to select the load cell type and capacity. Perform a “Zero Set” (no load) and then a “Gain Set” by applying a known calibration weight or using the “Data Set” method with the load cell’s factory certificates.

Common Questions & Answers (Q&A)

Q: What is the benefit of the PFEA113 over the PFEA112? A: The PFEA113 includes a dedicated PROFIBUS-DP interface, enabling the controller to read tension values, status bits, and diagnostic data digitally. This reduces the need for extensive analog wiring and allows for remote parameter changes via the control system.

Q: Can I monitor both load cells individually on the display? A: Yes, the PFEA113-20 can display the individual force from each load cell (A and B) as well as the total summed tension, which is useful for checking web alignment and side-to-side load distribution.

Q: What should I do if the “Profibus Error” LED is lit? A: First, check the physical bus connection and termination resistors at the ends of the PROFIBUS segment. Then, verify that the station address on the module matches the address configured in the PLC hardware master.

Recommended Similar Models

If you are looking for related tension control or communication components, consider these options:

1. ABB PFEA112-20 – Advanced Tension Electronics (Analog only)
2. ABB PFEA111-20 – Basic Tension Electronics Unit
3. ABB PFCL201C – Pillar Load Cell (Vertical force)
4. ABB PFTL101B – Pillow Block Load Cell (Horizontal force)
5. ABB PFRL101C – Radial Load Cell
6. ABB 3BSE050092R1 – Matching PROFIBUS Connector
7. ABB CI854A – PROFIBUS DP-V1 Communication Interface
8. ABB SD833 – 24V DC / 10A Power Supply
9. ABB PM861K01 – AC800M Processor Unit
10. ABB TB820 – ModuleBus Optical Port Cluster